Conduit Fill Calculator

Add the cables you're pulling and pick a conduit size to check the fill percentage against NEC Chapter 9 limits β€” and get the smallest conduit that passes.

Cables in this conduit

Cable typeQtyOD (in)

Internal areas per NEC Chapter 9, Table 4 (EMT).

Fill check

β€”
conduit fill β†’ β€”
Allowed fill (40% rule)β€”
Total cable areaβ€”
Conduit internal areaβ€”
Smallest EMT that passesβ€”
Room left at allowed fillβ€”
NEC Chapter 9 Table 1: 1 cable = 53% Β· 2 cables = 31% Β· 3+ cables = 40% of internal area.
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Quick reference β€” Cat6 (0.24β€³ OD) at 40% fill

EMT sizeMax Cat6 cables
1/2β€³2
3/4β€³4
1β€³7
1-1/4β€³13
1-1/2β€³18
2β€³29

Why fill limits matter on real pulls

The fill limits aren't bureaucracy β€” they're friction physics. Past 40%, pulling tension climbs steeply, jackets burn on couplings, and Cat6 pairs deform enough to fail certification. And every conduit you fill to the limit today is a conduit you can't add a camera to next year. Design at 25–30% on new construction and thank yourself at the service call.

Frequently asked questions

How many Cat6 fit in 3/4β€³ EMT?

About 4 at the 40% limit with typical 0.24β€³ OD cable. Check your specific cable's OD β€” Cat6a shielded runs 0.29β€³+ and drops the count to 2–3.

What are the NEC fill percentages?

53% for one cable, 31% for two, 40% for three or more (NEC Chapter 9, Table 1).

Do the limits apply to low-voltage?

Enforcement varies by jurisdiction, but the 40% rule is best practice for every trade β€” overfill damages cable and kills future capacity.

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AMT SYSTEMS LTD. designs and installs pathways and cabling for security, network and AV systems β€” sized for the next ten years, not just today.

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